Gusseting, inner embossing and microperforation allow the film properties to be precisely adjusted even whilst the process is underway. The system combines several processing steps into a single unit and continuously prepares flat tubular film for demanding bag and sack applications.

Tellen.Convert High-performance tubular film for gusseted bags and sacks thanks to:

Optimal shaping
Gusseting enables precise shaping of flat-laid tubular films and creates ideal conditions for stable, volume-optimised bag and sack solutions.

Enhanced grip
Inner embossing refines the film surface and specifically enhances grip. This improves slip resistance, stacking stability and the handling of the sacks during transport and storage.

Controlled gas exchange
Microperforation improves the opening and filling behaviour of the sacks whilst enabling controlled air, gas and moisture exchange during filling, transport and storage.

Your benefits: A compact system solution offering high process stability and efficient production

A space-saving, easily integrable system design for straightforward integration into existing production lines.

Continuous processing, combined with low-maintenance operation and reduced downtime, ensures efficiency

Optional Microperforation unit for additional functionality

Reversing the tubular film to ensure the edges are perfectly aligned

Specially developed internal tool for producing an outward-facing embossed band

Adjustable gusset depth for flexible design customisation of the bags

Walkable platform for easy access for servicing and maintenance

You can configure the following systems:

Tellen.Convert G:
Gusseting

 

Tellen.Convert GE:
Gusseting with inner embossing

Tellen.Convert GEM:
Gusseting with inner embossing and microperforation

Standard equipment

  • Base frame & front section: Robust welded construction with integrated web guiding and mounting surfaces for additional modules
  • Take-off unit: Driven by a synchronous SEW bevel gear motor and equipped with nip rollers to stabilise the air bubble
  • Long platform (length = 1,800 mm): Walkable platform for easy access for adjustment and maintenance
  • Dancer roller at the film inlet for uniform web tension
  • Embossing frame: Mounting for the internal tool for gusseting and embossing
  • Air-conditioned control cabinet with PLC control
  • Microperforation unit protected by a double-leaf safety door with safety switch
  • Delivered fully assmbled
  • User-definable colour scheme

Option

  • Short platform (length: 1,000 mm)

  • Bypass: Targeted guidance of the film past the embossing frame

  • Web edge control in the front section

  • Web edge control in the long platform

Technical specifications

Tellen.Convert G (Gusseting)
Tellen.Convert GE (Gusseting with inner embossing)
Tellen.Convert GEM (Gusseting with inner embossing and microperforation)
Base materialLDPE Folie mit mindestens 17 % LLPE – Anteil
Film thickness150 – 250 µm
Film thickness tolerances± 8 %
Width tolerance± 2 mm (double flat-laid)
Film characteristicsedges wound straight, no telescoping, aligned centrally in the system
Max. tubeular film width (double flat-laid)750 mm
Line speedmax. 150 m / min
Embossing speed120 m / min
Dimensions3.485 x 1.800 x 4.330 mm5120 x 1.800 x 4.330 mm

 

Do you have any questions about film converting equipment?

We’d be happy to help!

T. +49 54 64 / 96 05 – 0